Cast supplier China in Pathum Thani Thailand Steel Cast Iron Metal Helical Gear with top quality

Cast  supplier  China  in Pathum Thani Thailand  Steel Cast Iron Metal Helical Gear with top quality

We – EPG Group the biggest gearbox & motors , couplings and gears factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828

Product features

Helical gears are round metal disks with teeth cut around the circumference. In order for the gear to qualify as a gear, the tooth must be cut so that they run perpendicular to the gear’s face. Helical gears are the simplest design of gear produced. They are usually used for the transmission of rotary force. For example, if two shafts are parallel to one another, and one is spinning, a helical gear can help to transfer that force onto the other shaft. Helical gears usually have an operating efficiency of 98% to 99%.

 
1.Material: C45 carbon steel,20CrMo,20CrMoTi,Stainless steel,brass,plastic,POM,etc.
2.Moudle:M0.4-M10
3.Surface treatment: Galvanizing,zinc plating,Black oxide,Spray Printing, Mirror                                            Finish, Burnishing, Sand-blasting and as your requirement.
4.Heat treatment:Hardening and Tempering,High Frequency Quenching, Carburizing                                 Quenching..
5.We can make all kinds of Gears according to clients drawing and specifications   ,specializing in non-standard items.
6.We can manufacture with different percision,such as DIN6,DIN7,DIN8,etc.

 

Specifications

– OEM service offered 
– Superior quality at competitive price 
-Customized

We can offer OEM Service for Gear Steel Castings, and those steel castings can be produced in the following conditions:

  • Heat treatment: Normalized, Normalized and Tempered, Quenched and Tempered
  • Machining: Rough machined, Semi-finished machined, Finished machined
  • Non-Destructive Testing: Magnetic Particle Testing, Ultrasonic Testing, Penetrant Testing
  • Material: Carbon Steel, Alloy Steel, meet ASTM, BS, DIN, NF, JIS, ISO standard
  • Individual Weight: 500KG – 140MT 

Technical parameters:
 

The Process As Follow: ingot → heat → forging → heat treatment(normalizing+tempering) → inspection  → rough machining → UT → 2nd heat treatment → finishing machining → inspection .
Quality Control: UT,MT,RT,PT,chemical composition test,mechanical property test,etc.
Heat Treatment: Normalize,Quenching,Tempering,Anealled.
Surface Treatment: painting,plating,polishing,black oxide,transparent anti-rust oil.
Inspection: Besides our in-house inspecion, you could also choose a third party inspection.
Standard: ANSI,ASTM,ASME,API,JIS,DIN,BS,EN,KS,UNI,SABS,GOST.
Certificate:  1, Raw material certificate(material chemical compositon)
                      2, Heat treatment sheet report
                      3, Dimension inspection report
                      4, UT test report
Packing:  Seaworthy plywood packaged on stell pallets or as customer’s request
Delivery Date: Decided by the amount and dimensions of products. Usually we control the large diameter rings’ delivery time within 5 weeks after we receive your formal order.
Competitive Advantage: Quality control and management to the whole produce process, including ingot smelting,forging, heat treatment, machining and strictly final inspection prior to delivery.

Specification Machining Scope
Size OD Max 16m
One Piece of Gear: OD Max 13m
Assemble Gear: According to drawings
Hobbing Modulus 10-60
Milling Modulus Up to 120
Spiral Modulus 1-15
Accuracy Grade Milling: 6 grade
Hobbing: 8 grade
Material Alloy steel: 42CrMo4, 34CrNiMo6 etc.
Carbon steel: C45E, 1030
Carburizing steel
Quenched and tempered steel
Heat treatment Quenching&Tempering, Surface Quenching
Teeth Profile Spur, Helical, Herringbone, Crown, Spiral, Worm and shaft

Quality control
Serious raw material inspection;
Strict control over the entire manufacturing process;
Sampling of all the products after final inspection before shipment;
Quality trace after delivery.
 
Application of steel spur gears
 Spur gears are widely used in construction equipment, outboard motors, machine tools, lawn and garden equipment, marine hoists, multi-spindle drives, snow throwers, turbine drives, pumps, centrifuges and other power transmission equipment.
Gears are a crucial part of many motors and machines. Gears help increase torque output by providing gear reduction and they adjust the direction of rotation like the shaft to the rear wheels of automotive vehicles. Here are some basic types of gears and how they are different from each other.
 
    Neway offers various series of plastic gears and gear parts such as plastic worm gear, plastic spur gear, plastic helical gear, plastic pinion gear, plastic bevel gear, plastic gear rack. If you want to test it easily, rapid prototype can also provide to save cost and time(3-7days).

Material Carbon steel,Alloy steel,42CrMo,35CrMo,34CrNiMo6
Weight Max 1T per piece
Structure Forging,casting
Type of gear spur gear,double helical gear,helical gear,horringbone Gear
Heat treatment Quenching and tempering
Process  forging, rough machining, QT, finish machining
Main equipments 6m.4m CNC planer type milling machine, VMC850, 5m CNC vertical lathe,6m CNC horizontal boring machine etc.
Module up to M150
Precision of gear Grinding ISO Grade 5-7 & Hobbing ISO Grade 8-9
Inspection Raw material inspection, UT,physical property test,dimension inspect
Application ball mill, rotary kiln

The advange of our big spur bull gear wheel
1.heavy load capacity,long lifespan.
2.High precision
3.Timely delivery

Company advantages
1.Large CNC equipments
2.Our company owns a well trained team of fine expertise and is able to provide users with professional technical support.
3.Strict quality control to guarantee the products meet the requirements of clients.

Application
Rotary Kiln, ball mill and other heavy ept machinery
1). Design assistance, fabrication cost analysis, prototyping, sampling.
(2). Precision sheet metal fabrication, including laser cutting, CNC bending, riveting and welding.
(3). Precision CNC machining products, including lathe turning, milling, drilling, grinding and boring.
(4). Stamping with punching and deep stamping.
(5). Die casting parts with different materials .
(6). Various customer design metal parts with different kinds of metal mate.
(7). Various surface treatments, including powder coating, anodizing, polishing, brushing, electric
       plating and etc.
Product Description
 

Product Name OEM customized metal parts
Material stainless steel,steel,alumium,brass,titaium,nickel alloy,zinc alloy or other exotic metals,and other customized material
Surface treatment powder coating,zinc plated,nickel plated,tin plated,chrome Plating,brass plated,silver plated,gold plated,anodizing,anodizing,salt fog test,electric-plating etc.
Application electronic,lighting,aerospace,defense,agriculture,construction,furniture,machinery,etc.
Business Scope laser cutting,CNC bending,welding,riveting,deburring,lathe,milling,drilling,grinding,boring,punching,deep drawing,die casting
Qc 100% inspection
Production 5-7 days for samples,10-30 days for bulk

1. Pac ept details:
(1). PE Foam + plastic pac ept bag + carton box + pallet
(2). PE Foam + plastic pac ept bag + wooden box
(3). We can also do customized packaging, if you have any other requirements, please let us know.
 
2. Delivery details:
sea, air ,express and other customized delivery
roduct Description

Product Name large size ring gear spur gear as customer drawing
Material 42CrMo4,:34CrMo4,S45C,SNCM439,20CrMnTi,16MnCr5.
Machining Process Forging,Normalizing,Quenching and Tempering,Turning,Gear Hobbing,Gear Shaping,Gear Broaching,Gear Grinding,High Frequency
Standard DIN GB ISO JDIN ,EN,JIS,ASTM,GOST.
Grade SUS201, SUS304, SUS316, 
Brade OEM
Used mills, dryers ,mixers at cement, mining, petroleum, metallurgy, building materials.

Product Specification                                                                                                
 
Our advantages

  • OEM size suit for customers’ requirment
  • Multiple color can be choosed
  • Engraved or embossed logo accepted
  • Large order quantity are able to be fulfilled
  • Strict quality control system
  • In time delivery and custom-service
Item Injection molding automotive 2 m spur gear
Material Nylon ,mc nylon, POM,ABS,PU,PP,PE,PTFE,UHMWPE,HDPE,LDPE, PVC,etc.
Color Black, white, red, green, transparent or any color according to Pantone code 
Size As per customer’s requirements
Tolerance ±0.05mm
Surface Treatment Powder coating, Zinc coating, Galvanization, Electro-deposition coating, Chrome/zinc/nickel plating, Polishing, Silkscreen, Black oxide
Technology Hot pressing molding, injection molding, extrusion
Application Automotive, Mechanical equipment, Construction, Home appliance, Aviation,
Office facilities, etc.
Major Equipments Laser cutting machine, CNC punching machines, bending machines, welding machines, spot welding machines, stamping machines, pipe cutting machine, powder coating line, etc.
Advantages Low cost & Fast Delivery & High quality.
Certification ROHS,FDA,ISO9001:2000
Product Name Steel Annular Gears
Material    Steel/Stainless Steel/Cooper/Nickel
Technology Powder Metallurgy – Machining
   Certificate ISO9001/TS16949
Surface Treatment High Frequency quenching, Oil impregnation
Unspecified Tolerance ISO 2768 – m / H14, h14, +- IT14/2
Apperance No Crumbling, Cracks, Exfoliation, Voids, Metal Pitting and Other Defects
 
Process Flow
Powder mixing – Forming – Sintering – Oil impregnation – Sizing -Ultrasonic Cleaning – Steam Oxidation – Oil impregnation – Final inspection – Packing
Application Industry,Vehicle, Power Tools, Motor, Bicycle, Electrombile

Product Description
  

Process Turning, Hobbing, Milling, Shaping, Broaching,Shaving, Grinding and Lapping
Heat treat Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding etc.
Finishing Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating

Module   0.5 ∼30
Features  The most common type of gear;Easy to manufacture;No axial force when running;Economic and good quality consistence.
Applications General Transmission Components; Offshore Drilling

 

Regular Materials and Heat Treatment
GB/JB DIN JIS SAE/AISI Case Hardening Case Hardness
40CrNiMo 34CrNiMo6 SNCM439 4340 Nitriding 46-50HRC
20CrMo 20CrMo44 SCT42 4119/4118 Carburizing 42-45HRC or 55-60HRC
20CrNiMo SNCCM220 8620 Carburizing 55-60 HRC  or 58-62 HRC
20CrMnTi Carburizing 55-60 HRC

 Heat Treatment Cycle:  Carburizing /Nitriding → Normalize → Quench → Clean → Temper → Shot Blast
Customized Precision Steel Spur Gears Pinion Gears
The Customized Precision Steel Spur Gears Pinion Gears in machinery for agriculture, industry, mines, fisheries etc, and are an indispensable part of machinery.

Company introduction

HangZhou Evon Engineering CO.,LTD is a manufacture of bearings, worm drivers, slewing bearings, gears, shaft and engineering parts.  EVON bearings, worm drivers, slewing bearings, gears, shafts prove every day to be important structural and connection elements, they can be widely used in the lifting&transport machinery, mining machinery, construction machinery, port hoisting machinery, port oil transfer equipment, onshore and offshore crane, excavator, concrete machine, paper machine, plastic and rubber machine, weave machine, cement plant, steel plant, electric power plant, wind power generator, other construction and ept machines or equipment and other large rotary devices.
 The products made by EVON Engineering Co are mainly exported to the countries of the European Union, USA, the Middle East, the South American, the Africa, Austrilian and Asia areas and the Russian Federation, in the process of cooperation with our customers, we have made it a principle to establish a lasting and rewarding partnership with our customers by providing efficient service with the top quality and minimizing the production cost.
 Xihu (West Lake) Dis.g for consistent commitment to the quality of products and customer service, Evon Engineering attaches great importance to research and development to ensure better product quality and service from its establishment. The quality of EVON products are based on the excellent specialist and technical level of constructors and technicians, highly qualified operators, experiences production workers.
 
 
The company name:  HangZhou Evon Engineering Co.,ltd
Address: No 3 Lianmeng Road, Xihu (West Lake) Dis. Area, HangZhou City, ZheJiang Province, China
Tel:  0086~571-8822571/88220973-64516701
Fax: 0086-571-88220971; 0086~571-8822571/88220973-64516702
 
Website:  
 

 

The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed replacement parts contained herein are not sponsored, approved, or manufactured by the OEM.

Cast  supplier  China  in Pathum Thani Thailand  Steel Cast Iron Metal Helical Gear with top quality

Cast  supplier  China  in Pathum Thani Thailand  Steel Cast Iron Metal Helical Gear with top quality